Vacuum Forming Plastic Sheets Custom Injection Molding With Color Painting
Service Step for a Project
Injection Molding
Injection moulding (injection molding in the USA) is a manufacturing process for producing parts by injecting material into a mould. Injection moulding can be performed with a host of materials, including metals, glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed, and forced into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mouldmaker (or toolmaker) from metal, usually either steel or aluminum, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers which do not melt during the injection moulding of some lower temperature thermoplastics, can be used for some simple injection moulds.
Plastic injection mold standard process
1) Mold: materials for steel/aluminum
2) post-processing:
Mold:laser cutting,polishing,heat treatment on hardness
Product: n/a
3) test: tooling fixture, three coordinates testing.
Accuracy control:
Mold-Tolerance:+/-0.005mm
Plastic product:+/-0.1mm
Application
· Metal parts, fire test parts, fixture direct manufacturing and model demonstration test.
· Development of new products.
· Creative design and display of culture, creativity, clothing, household goods and other.
· Research and development of implants, teeth, skull repair, prosthetics and medical
equipment.
· Product design, rapid production of high-precision injection molds.
Rapid Prototyping & Manufacturing Process
| Files Format | Pro/E, Catia, Solidworks, Unigraphics, Auto CAD, *.igs, *.stp, *.stl, *.x-t |
| Materials | ABS, Polycarbonate (PC), polypropylene (PP), Polymethyl Methacrylate (PMMA),
Polyethylene (PE), Polyoxymethylene (POM), Polyamide (PA), Wood,Aluminum ,
copper,Stainless steel etc. |
| Surface Processing | grinding,Polishing,oil injection,screen printing,transfer printing laser engraving,
sandblasting,Electroplate,oxidation,wire drawing, emboss etc, |
| Application Area | Analyzed by processing methods, we can process the following Board models :
CNC plastic Board materials:
ABS, acrylic, PP, PC, POM, nylon, wood, etc;
CNC metal Board material:
aluminum, aluminum-magnesium alloy, aluminum-zinc alloy, copper, steel,iron, etc;
Laser rapid prototyping:
SLA, SLS, FDM, 3D printing ;SLA, SLS, FDM, 3D printing ;
Rapid moulding:
rapid metal tooling, silicone molds, low pressure pouring mould;
Hand carved produced materials:
include clay, foam, plaster, and so on. |
Inspection Equipment-Three coordinate measuring
For its high precision flexible three coordinate measuring technology and excellent digital capability, become
a modern manufacturing especially mold industrial design, development, manufacture and quality assurance.
YanHua company now in U.S. F
ARO company produces the Platinum FaroArm 2.4 m joint arm type measuring instrument, measurement
accuracy of + / - 0.03 mm.
Three coordinate measuring machine can be applied to 3 d digital analog input, will the molding samples or
related to the da location, size, shape tolerance, curve and curved surface are compared, and measuring the
output graphical reports, intuitive clearly reflect the quality of the products, thus forming a complete sample test
report.
Claim Terms:
We produce the products or samples according to your requirements. If our products can not reach your
requirements ,two solutions as follow:
1, we will produce your products again until reaching your reuirments for free.
2, we give the refund and you send us our products by international express.
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Vacuum Forming Plastic Sheets Custom Injection Molding With Color Painting Images
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